8 -Layer System
Top Flooring 8-Layer Acrylic Cushion System
Engineered for Long-Lasting Sports Surface
Top Flooring 8-Layer Cushion System is an advanced acrylic sports flooring solution designed for enhanced comfort, playability, and surface durability. Ideal for asphalt-based outdoor courts, this system combines 1 layer of acrylic resurfacer, 5 cushion layers, and 2 color coats, each engineered for a specific purpose to deliver consistent bounce, high shock absorption, and weather resistance.
This sports flooring system is perfectly suited for tennis court flooring, basketball, pickleball, and multi-sport courts, and ensuring a safe, vibrant, and high-performance playing surface that stands for long-lasting play even in varied weather conditions.
What Makes Our 8-Layer System Unique?
At Top Flooring, we focus on performance layers which matter. That’s why our 8-layer count begins after base preparation, excluding the concrete primer or leveling coats, and line marking. This ensures complete transparency and emphasizes the layers that truly impact player experience and surface performance.
Total Thickness After Application: Approx. 3.0 mm – 3.5 mm
Layer 1: Acrylic Resurfacer
Purpose: Creates a uniform, textured base by filling minor imperfections and leveling the sports flooring.
Composition: 100% acrylic based resurfacer blended with fine silica sand for optimal grip and base leveling.
Benefits: Enhances adhesion for subsequent layers and increases surface roughness for traction.
Thickness: 0.30 – 0.50 mm
Layer 2: Cushion Coat (Base Cushion)
Purpose: Primary act as shock-absorbing foundation that supports the entire cushion system. It softens the initial shock impact and prepares the surface for layered resilience.
Composition: Rubberized cushion formulation blended with rubber particles for strong elasticity.
Benefit: Delivers base-level shock absorption, improving player comfort and reducing stress on joints.
Thickness: 0.60 – 0.80 mm
Layer 3: Cushion Coat (Strong Cushion)
Purpose: Builds structural resilience in the cushion system and reinforces base flexibility to handle high-impact sports activities.
Composition: Acrylic cushion combined with medium-sized rubber granules for balanced flexibility and durability.
Benefit: Strengthens the shock-absorbing layer while minimizing fatigue from repetitive motion.
Thickness: 0.60 – 0.80 mm
Layer 4: Cushion Coat (Middle Cushion)
Purpose: Enhance vertical elasticity, improves the capability of the surface, and enhancing performance.
Composition: A well-balanced rubber-acrylic blend engineered for elasticity and responsiveness.
Benefit: Boosts vertical cushioning and helps players feel quicker rebound and smoother play.
Thickness: 0.60 – 0.80 mm
Layer 5: Cushion Coat (High Cushion)
Purpose: Elevates the surface's energy absorption rate and ensures even bounce across the court.
Composition: Acrylic mixture with fine-grade rubber particles for refined elasticity.
Benefit: Promotes consistent ball bounce and increases overall playability.
Thickness: 0.60 – 0.80 mm
Layer 6: Cushion Coat (Top Cushion)
Purpose: Final cushion coat smooths out surface variations and prepares the sports court for color application.
Composition: Ultra-fine elastomeric acrylic for a seamless cushioned finish.
Benefit: Ensures a soft, even surface that supports both durability and aesthetic appeal.
Thickness: 0.60 – 0.80 mm
Layer 7: Color Coat (Texture & Traction)
Purpose: Adds vibrant base color and anti-slip texture for safety and visual clarity.
Composition: Pigmented acrylic combined with fine silica sand to offer excellent grip.
Benefit: Enhances traction, improves visibility, and creates a professional sports surface.
Thickness: 0.25 – 0.35 mm
Layer 8: Color Coat (Finish & Protection)
Purpose: Provides the final color finish while sealing the surface for UV, weather, and wear resistance.
Composition: High-opacity pure acrylic resin, typically without added sand for a smoother look.
Benefit: Protects the court from fading and damage, while delivering a sleek, long-lasting finish.
Thickness: 0.25 – 0.35 mm
Key Benefits of Our 8-Layer System
Excellent Cushion
Absorb shock and reduces the risk of joint stress, minimizes fatigue and lowers the risk of overuse injuries during intense play.
Grip & Traction
The anti-slip texture of 5 - layer system enhances player movement, reduces and improves overall agility on sports court.
Vibrant Aesthetics
The long-lasting colors and sharp game lines offer a premium look with visibility and clarity for players and spectators in game.
Weather-Resistant
Resistant to UV rays, and temperature fluctuations, which ensures long-lasting performance in diverse outdoor conditions.
High Durability
The multi-layered acrylic system resists cracking, peeling, and surface wear, offers consistent performance over years.
Customized Court
Customized color, texture, and layer thickness are available to suit a variety of activities, climates, and performance needs.
Ready to Upgrade Your Sports Facility
Contact us today to get a personalized Quote and discover how our 8-Layer System can Transform your Space.
